Sensor technology is transforming safety and efficiency in cranes and heavy-lifting equipment. Interface load cells, load pins, shackles, and tension load links are integrated directly into the machinery to monitor forces during operation, provide real-time data on load status, and ensure safe operation.
The measurement data obtained from the measurement devices is crucial for preventing overloads, optimizing load distribution, and enhancing safety. By accurately measuring the weight and forces exerted during lifting, these sensors help operators stay within safe operational limits, preventing accidents and equipment failure.
These advanced measurement solutions are used across various applications, from construction and shipping to manufacturing and material handling. By providing precise, real-time data on load status, this technology empowers operators to make informed decisions, maximize productivity, and ensure the longevity of their equipment.
Interface Products for Crane Applications
Load cells play a crucial role in various crane types, from the towering giants of construction sites to the simple lifters in workshops. By accurately measuring the forces exerted during lifting operations, these sensors prevent overloads, optimize load distribution, enhance safety, and prevent machinery failure.
Here’s how this technology is applied across different crane types:
- Tower Cranes: Maintain stability and prevent overloads in high-rise construction.
- Mobile Cranes: Monitor weight and prevent tipping, especially on uneven terrain.
- Overhead Cranes: Ensure precise load handling and positioning in industrial settings.
- Marine Cranes: Account for vessel movement and maintain load stability during ship-to-shore operations.
- Gantry Cranes: Prevent overload and ensure stability when moving heavy items across their span.
- Smaller Cranes: Ensure safe lifting within capacity in workshops and service trucks.
Whether a massive gantry crane hoists shipping containers or a service truck crane lifts equipment, integrated load cells provide crucial real-time data, enabling operators to work safely and efficiently within the crane’s limits. This technology is essential for preventing accidents, optimizing performance, and extending the lifespan of heavy machinery.
Interface crane solutions are used in various industries and settings, including construction sites, warehouses, manufacturing facilities, transportation, healthcare facilities, maritime docks, aircraft testing and assembly, and infrastructure projects.
At Interface, safety and the well-being of others in environments using cranes are of the utmost importance due to the high risks associated with heavy loads, heights, and moving parts. The use of our load monitoring devices, such as load cells, tension links, load pins, or load shackles, is critical to ensuring efficient and safe crane operations.
Bridge Lifting and Positioning
Jib Crane Tension Monitoring
Commercial Fishing Wire Rope Testing
Harness Durability Testing
Lifting Heavy Objects
Road Bridge Lift Monitoring
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Exploring Load Shackle Solutions
/in Blog /by Jamie GlassInterface load shackle load cells are designed with robust, high-strength materials such as steel or aluminum to handle heavy loads while resisting corrosion and wear. They incorporate integrated strain gage load pin load cells that accurately convert tension forces into readable electronic signals, with Interface ensuring precise calibration for minimal error.These shackles are available in wired and wireless communication options, facilitating seamless integration into data acquisition systems or remote monitoring platforms. Additionally, many load shackles feature overload protection, safeguarding the load cells from excessive forces to enhance safety and extend operational longevity, even in the most demanding environments.
Interface Measurement Solutions for Shipbuilding From Hull to Deck
/in Blog /by Jamie GlassInterface’s force measurement technology is indispensable for modern shipbuilding. Load cells, torque transducers, and instrumentation help shipbuilders produce high-quality, safe, and reliable vessels, from testing materials for durability to ensuring the safe assembly of critical components. With ongoing advancements in maritime engineering, Interface continues to innovate, providing essential tools to meet the evolving demands of shipbuilding from testing rigging to materials.
Retrofitting Factories with Measurement Solutions
/in Blog /by Jamie GlassInterface force, torque, and weight measurement solutions for retrofitting factories and modernizing manufacturing can significantly improve operations, efficiency, productivity, safety, and sustainability. Load cells, multi-axis sesnors and load pins can upgrade existing machines and equipment to provide sensor data for predictive maintenance, quality control and improving durabiity.
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Integrated Measurement Solutions Elevate Design and Enhance Functionality
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